What are the differences between copper wire motor and aluminum wire motor?

Class 200 Enameled Aluminum Magnet Wire
Performance Parameter:(The following parameters apply to 2.0mm Class 200 enameled round aluminum wire, the measured data for reference only.)
Breakdown Voltage: 10.2KV, 11.7KV, 11.0KV, 10.6KV
Elongation: 25%
Winding Test: 3D no cracking
Tensile Test: Tensing 15% insulation film no cracking
Resistance to heat shock: Tensing 15%, 220C insulation film no cracking
Resistance to solvent: Standard solvent ¡°2H¡± Pencil is ok
Nominal resistance: 0.00899¦¸/m

Non-woven Fabrics Wrapped Aluminum magnet wire Strips is made of oxygen free Aluminum rod or electrical round aluminum rod through a certain specification of the die extrusion or drawing after annealing treatment of the wire, and then on the Aluminum / Aluminum magnet wire strips on the 2-3 layer of polyester film or Non-woven Fabrics electrical insulation layer of the winding wire, the product is good, temperature resistance and other grade 130for B grade, mainly used for air core reactor.

Advantage High Temperature 180 200 Degree Power Transformer Winding Aluminum Wire:
1. Compared with the copper enameled wire, enameled aluminum wire is easier to be winded, also there is a solid oxide film on the surface of enameled aluminum wire, which make it has a good insulating effect, a long life.
2. Due to the good insulating effect of aluminum film layer, it¡¯s heat-resistant temperature can be 20 degrees higher than that of the copper wire;
3. The greatest benefit of using aluminum is that it is 1/3 lighter than copper which significantly lower the production costs, secondly it can attach to the solids easily, and thirdly it can also reduce the freight and operation during transportation.

Brand Name: LP Industry
Width (mm): 20-1900
Standard: ISO9001
Alloy Or Not: Is Alloy
Processing Service: Bending, Welding, Cutting
Alloy No.: A1050,A1060, A1070,A1100,A1235,A1245

awg to mm electrical enameled aluminum wire is one of the main types of winding wire, which is composed of a conductor and an insulating layer. After the bare wire is softened by annealing, it is painted and baked many times. However, it is not easy to produce products that not only meet the requirements of the standards, but also meet the requirements of customers. It is affected by the quality of raw materials, process parameters, production equipment, environment and other factors. Therefore, the quality characteristics of enameled aluminum wire and enameled copper wire are different. The same, but all have four major properties: mechanical properties, chemical properties, electrical properties, and thermal properties.

Enameled aluminum wire
Diameter: 0.8-8mm
Temperature Class : 180 , 200 , 220
Standard : IEC 60317-0-2 ,IEC 60317-29 , MW36-A
UL NO : E345303
Bobbin :150kg wooden spool , plastic spool .
Application : Transformer , generator , refrigeration system 

Enameled Aluminum Wire is used for Transformers, Inductors, Motors, Speakers, Hard disk head actuators, Potentiometers, Electromagnets, etc.
type: flat type and round type
Standard: IEC, NEMA, JIS, GB

Conductor Type: Solid
Thermal Class: 105℃
Brand Name: LP Magnet Wire
Certifaction: UL, SGS, RoHS, ISO9001
Diameter: Round:2.0-7.0;flat:a:1-10,b:3-35
Model Number: Flat paper covered winding wire
Main Application: Oil-immersed transformer windings

Aluminum core magnet wire can be classified according to its basic composition, conductive core and electrical insulation layer. Usually according to the insulating material and manufacturing method used in the electrical insulation layer, it is divided into aluminum core enameled wire, aluminum core wound wire, aluminum core enameled wire and inorganic insulated wire.

Single-layer Enameled Aluminum Flat Wire Insulated Aluminium Winding Wires are suitable for all “H”, “F” and “B” category applications, such as dry-type transformers, stator winding fractional HP motors, DC magnetic field and armature windings. Wires coated with polyester have good chemical resistance and are compatible with all common impregnating varnishes, including high-temperature modified phenolic polyester and other varnishes that do not contain reactive solvents.

enameled aluminum wire is composed of aluminum conductor and insulation materials, which is insulated with a thin film or coating and creates a magnetic field when the wire is would in a coil and power is applied. Aluminum Conductor is main type of enameled wire.

Class 200 enameled aluminum flat wire is a kind of winding wire that is coated with polyester-imide composite polyamide-imide insulating varnish on the surface of electrical aluminum wire as the conductor, and baked at high temperature. It has light weight. Easy to wind and relatively low cost, it is widely used in the windings of motors, UPS power supplies, intermittent power supplies and other products.

Flat wire thickness (a): 0.8mm ~8.0mm
Flat wire width (b): 2.0 ~ 25mm
Width (b) /thickness (a) ratio: 1.4 ＜ b/a＜8.0
Enameled flat aluminum wire available size ranges from 1.6-200 mm².

AWG Enameled Aluminum Winding Wire sometimes referred to as ¡°Winding Wire¡± is a copper or aluminum wire that is insulated with a thin film or coating and creates a magnetic field when the wire is would in a coil and power is applied. Magnet wire is used in transformers, generators and a long list of electrical components in almost anything with an electric motor.

Temp Class: 155, 180
Standard: IEC,NEMA,GB,JIS
Resistivity: copper 20℃<=0.017241Ω(mm)^2/m Aluminum 20℃<=0.028000Ω(mm)^2/m Diameter range (mm): round: 3.0-7.0 Flat: a: 1-10 b: 3-35 Package: PT-25, PT-30,30kg/50kg/150kg wooden Spool according to customers requirements

Paper-covered Enameled Shaped Aluminum Wire deliver excellent performance when used with oil such as transformer oil. A paper with a small hygroscopicity, mechanical strength, good permeability for oil, and high dielectric strength should be selected.
Production Range :
1.Paper covered Flat Aluminum magnet wire
Thickness: 1mm–7mm
Width: 3.0–20mm
2.Paper covered Round Aluminum magnet wire
Diameter: 1.9mm–10.0mm
Standard : IEC,NEMA,GB, JIS;
Package : 30kg/50kg/150kg wooden spool or according to customers requirements;

High Temperature Round Polyimide Enameled Aluminum Wire normally include 200 class C, 220 Class C+, 240 Class HC with good performance double coating. And the enameled aluminum wire is dry type transformers, stator winding fractional and integral H.P motors, D.C Field and Armature windings, Motors for Hermetic grade, Hand tools, Chemicals Industries, Furnaces and high Torque, continuous rated, all Home appliances machine motors, Auto electrical, coil application-varnished or unvarnished.

Magnet_wire, enameled wire, enameled wire or winding wire or insulated wire, is a bare copper wire or aluminum wire coated with a very thin layer of insulation or covered with paper or fiberglass or insulation films. What is magnet wire used for? Magnet wire is widely used in transformer, motor, welding machine,refrigeration compressor, solar power, electrical equipment, household, appliances, medical equipment and transportation, etc, which require tight coils of wire.

Product Name£ºclass 155 enamelled aluminum winding wire 32swg
Type: round type
Dimension: 32swg class 155 temperature
Conductor Material£ºAluminum
Enameled copper wire Application£ºused for transformers, inductors, motors, generators, dry type transformer, Cast Resin Transformers
Certificate£ºUL,RoHS
Insulation Materilas£ºUEW, QZ, QZY, EIW, etc.

1uew 2uew polyuretahne enameled aluminum winding wire is widely used in electrical tools ballasts,automotive electronics,refrigerator and air conditioner compressor motors, television sets, eletric stove, microwave ovens, various transformers, and other kinds of electronic coil motors, electrical appliances.

The electric motor winding definition is, windings in electric motors are wires that are placed within coils, generally enclosed around a coated flexible iron magnetic core to shape magnetic poles while strengthened with the current. Electric machines are available in two fundamental magnet field pole configurations namely salient pole as well as a non-salient pole.

Zhengzhou LP Industry Co.,LTD can manufactures aluminum Magnet Wire, round aluminum wire and rectangular aluminum wire, especially the large size flat aluminum wire, adopt the advanced enameling machine and painting machine

Size: 0.16-9.2mm
MOQ: 500kg
Thermal Class: 130C~220C
Conductor Material: Aluminum
Delivery time: 7-30 Days
Brand Name: LP Magnet Wire

Product Name:18 gauge enameled aluminum wire
Type: round and rectangular aluminum wire
Round Dimension:18 gauge
Conductor Material:aluminum
Application:used for transformers, inductors, motors, generators, dry type transformer, Cast Resin Transformers
Certificate:UL,RoHS
Insulation Materilas:UEW, QZ, QZY, EIW, etc.
Thermal Class:105¡æ, 120¡æ, 140¡æ, 155¡æ, 180¡æ, 200¡æ, 220¡æ, 240¡æ

1)Product Name: Aluminum Enameled Wire
2)Diameter:0.5mm/1.0mm/1.5mm
3)Insulation Properties:Polyester imide enameled wire
4)Use:DIY,transformer,electromagnet
5)Work Temperature:-25¡æ~180¡æ
6)Work Humidity:5%~95%RH

Standard range of dimensions (Aluminium):
cross-section(mm2) : 5 to 120;
width(mm) : 400 to 2000;
thickness(mm) : 200 to 600;
ratio w/t : < 10;

Grade: 1000 Series
Thickness: 0.2mm–3.0mm
Width: 20mm — 1500mm
Usage: Dry-type transformers, Distribution transformers
Materials Grade: 1060-O, 1050, 1050A, 1070, 1070A, 1350

Thermal Class: 130-220C
Delivery time: 7-30 Days
Brand Name: LP Magnet Wire
Model Number: Aluminum Flat Wire
Bobbin: 30kg/50kgWooden Spool
Certification: SGS,UL,ISO9001,ISO4001