Thermal Class 105 / 133 / 155 Grade Enameled Wire

The temperature resistance index of Class 155 Reasonable Price Glass Fiber Covered Aluminum Round Wire has three grades: 130, 155, and 180, and the insulation thickness generally has four grades of 20, 30, 40, and 50. This product is widely used in windings of transformers, electromagnets, welding machines or other similar electrical equipment products. Electrician bare aluminum wire produced by extrusion process is the most ideal material for producing glass fiber coated aluminum wire.

Double Glass-fiber Covered Rectangular Aluminum Wire is a kind of winding wire made by electrician round aluminum rod drawn or extruded into a rectangular conductor by a certain specification die, and then a double glass fiber insulation layer is wrapped on the rectangular conductor.

Enamelled Covered Aluminium Wire Production Process

One step :
Take the pure aluminum material drawing into the aluminium rod wire;

Two step :
Through the extrusion production line, take the aluminum rod wire into extruding and coarse drawing operation, then becoming the requirement specification of Bare aluminium wire;

Three step :
Take up the Bare aluminum wire conductor, and inspection the bare wire coil products;

Four step :
Trough the enameled covered production line, taking cleaning¡¢annealing and drying operation , and ready to enameled covered step;

Five step :
Taking into enameling operation, and then for cooling and lubricanting;

Six step :
Through the on-line monitoring equipment, inspecion the quality of enameled wire, and take up the fulfillment products.

Seven step :
Packing the enameled wire products, and placed neatly in warehouse.

Brand Name: LP Magnet Wire
Certification: UL,SGS,RoHS,ISO9001
Conductor Material: copper or aluminum
Bobbin: 30kg/50kg/150kg wooden spool
Diameter: round:2.0-7.0; flat:a:1-10,b:3-35
Model Number: Paper Coated Copper Wire

For Aromatic polyimide tape-covered aluminum magnet wire, after the aluminum magnet wire is taped with a tape that is 1.5 mm thick with 1.0 mm of this thickness being polyimide film and the remaining 0.5 mm being fluoroplastic, it is heated and heat-sealed.

Wire for winding used in electrical equipment is generally called magnet wire. Simply put, ¡°Magnet wire is used for interchanging electrical energy with magnetic energy¡±.
Magnet wires are broadly divided into enamelled wire (coating insulation), covered conductor wire (fiber/film insulation), other specially formulated wire, and combinations thereof.

What is the first thing to make the enamel wire? And the manufacutring process of enameled wire is important, the extruding and baking. And the raw materials: copper conductor or aluminum conductor is enough for client’s requiremnets

1. Mechanical functions: including elongation, rebound angle, softness and adhesion, paint scraping, tensile strength and other items.
(1) Elongation reflects the plastic degeneration of the material and is used to check the ductility of the enameled wire.
(2) The rebound angle, the softness reflects the elastic deformation of the material, and is used to check the softness of the enameled wire.
¢ÇThe durability of the paint film includes winding and stretching, that is, the promised tensile deformation of the paint film without cracking when the conductor is stretched and deformed.
(4) The adhesion of the paint film includes snap-off and peeling. First, check the adhesion of the paint film to the conductor.
(5) The scratch resistance test of the paint film reflects the strength of the paint film against mechanical scratches.

Transformer oil: It is a fractionation product of petroleum, and its main components are alkanes, cycloalkane saturated hydrocarbons, aromatic unsaturated hydrocarbons and other compounds. Commonly known as square shed oil, it is a light yellow transparent liquid with a relative density of 0.895. Freezing point <-45¡æ.
Transformer oil is a kind of mineral oil obtained by distillation and refining from natural petroleum. It is a liquid natural hydrocarbon that is pure and stable, with low viscosity, good insulation, and good cooling by acid-base refining treatment of the lubricating oil fraction in petroleum. Mixture of compounds. Commonly known as square shed oil, light yellow transparent liquid.

Application of enamel coated magnet wire
Wire for winding used in electrical equipment is generally called magnet wire. Simplyput,”enamel coated magnet wire is used for interchanging electrical energy with magnetic energy”.Magnet wires are broadly divided into enamelled wire (coating insulation), coveredconductor wire (fiber/film insulation), and combinations thereof.

Carbon aluminum wire is an aluminum wire for parts manufacturing of various machines.08 and 08F aluminum wire for rolling thin plates, deep-drawing products, oil drums, high-grade enamel products, less demanding carburizing and cyanide parts, welding rods, etc.

To weld the lead aluminum enameled wire, it is necessary to remove the paint (there are very few household electric fans with very low requirements, and the ballast manufacturer does not remove the paint). The paint removal methods are listed below.
(1) It can be scraped with a blade,
(2) It can be peeled with a centrifugal knife,
(3) The paint can also be rubbed off with a grinding wheel,
(4) Of course paint remover is also available,
(5) You can also use high-temperature tin to burn the paint,
(6) Some people burn with fire
(7) Of course you can also use paint remover to remove paint

1. Different materials: structure and composition are different
2. Different performance: Since the three-layer insulated wire cannot be directly welded, it needs to be stripped first, and the cost is higher, and it will be replaced by FIW; the insulation level is different, and the three-layer insulated wire can be produced with a temperature resistance of 200 degrees
3. Can be different in color, etc.

The difference between enameled aluminum wire and enameled copper wire of vibration motor: the resistivity of copper wire is 0.017, and the resistivity of aluminum wire is 0.028. The cross-sectional ratio of copper wire and aluminum wire interchange is 0.79:1, and six square copper wires are equivalent to ten square aluminum wires. The diameter of the aluminum wire is thicker than that of the copper wire, and the same aluminum wire of the stator slot will not fit.

UL Certificated 220 High Thermal Class Oxidized Film Aluminum Wire and aluminum strip insulated with aluminum oxide film are used in the fields of electronics, missiles, nuclear reactors, aerospace and aircraft industries. The oxide film has high flexibility and is suitable for winding electromagnetic coils of various shapes and sizes. The use of round or rectangular aluminum wires and aluminum strips can save 50% of metal, so it has commercial value. For example, linear motors and medical equipment industries are widely used because of their light weight and low inertia. For rotating equipment, light weight can simplify the dynamic balance, thus reducing the vibration generated by the dynamic balance, thereby improving the sensitivity of the moving coil and its high-frequency response.

Thermal Class 105 / 133 / 155 Grade Enameled Wire includes
Polyethylene formaldehyde enameled copper wire (PVF)
Polyester enameled copper wire (PEW)
Polyurethane enameled copper wire (UEW).
Application: Normally used for Oil-filled transformers, motors, micro motors, transformers and high frequency coils, relays, magnetized coils

Glass-fiber covered aluminum magnet wire used to have weak coating strength (abrasion resistance, shock resistance, and flexibility). However, that disadvantage has been significantly improved recently by refining material selection and manufacturing methods. The demand for glass-fiber covered aluminum magnet wire is increasing as the wires have excellent uniformity and electrical properties under high temperatures and humidity.

Round Enameled Wire type: Aluminum Wire and Copper Wire
Application:used for transformers, inductors, motors, generators, dry type transformer, Cast Resin Transformers
Dimension: Aluminum : 0.2-9.2mm; Copper: 0.016-7mm

Enameled Aluminum Wire – EAW
Enameled Copper Wire – ECW
Enameled Aluminum Wire VS Enameled Copper Wire

British Standard Wire Gauge (often abbreviated to Standard Wire Gauge or SWG) is a unit for denoting wire size given by BS 3737:1964 (now withdrawn). It is also known as the Imperial Wire Gauge or British Standard Gauge. Use of SWG sizes has fallen greatly in popularity, but they are still used as a measure of thickness in guitar strings and some electrical wire. Cross sectional area in square millimetres is now the more usual size measurement for wires used in electrical installation cables. The current British Standard for metallic materials such as wire and sheet is BS 6722:1986, which is a solely metric standard.

The paper covered wire is a type of enameled wire that is extruded or pulled by an oxygen-free copper rod or an electrical circular aluminum rod, and then annealing the wire, and then winding two layers or two layers of insulating on the copper (aluminum) conductor.Paper (including telephone paper, cable paper, high voltage cable paper, turns], suitable for oil immersion transformer coils and other similar electrical windings.Electrical bare copper (aluminum) wires produced by extrusion process are the most ideal materials for the production of cable paper wraps.

Principle: Water molecule (HHO) decomposes water into oxygen and hydrogen through electrolysis. Hydrogen is combustible. Oxygen supports combustion. These two gases are ignited to form a hydrogen-oxygen flame. In layman’s terms, “water turns into fire”

Copper Clad Aluminum Wire is a new enameled wire, is composed of aluminum conductor covered with copper materials, maybe self-bonding, also called self-bonding enameled wire. And the short word is ECCA.

FiberGlass covered Aluminum wire is according to customers requirement, aluminum conductor is evenly covered with one or two layers of non-alkali fiberglass, then it¡¯s impregnated in compatible insulating coating of required thermal class baked to make a whole between fiberglass and Aluminum conductor (optionally be applied to polyester and polyamide).

The AWG tables are for a single, solid and round conductor. The AWG of a stranded wire is determined by the cross-sectional area of the equivalent solid conductor. Because there are also small gaps between the strands, a stranded wire will always have a slightly larger overall diameter than a solid wire with the same AWG.

Fiberglass Covered Insulated rectangular aluminum wire is in accordance with customer requirements in aluminum conductor uniform whole winding package 1-2 layers of alkali-free fiberglass, with the necessary temperature resistance index and compatible adhesive paint dipping and baking process, glass fiber and conductor between bonded into a whole.

The lacquered wire is composed of two of the conductor and the insulating layer. After the bare wire is deck, after multiple painting, baking.The enameled wire can be used in transformers, motors, motors, electrical, ballasts, inductance coils, disadvantages, audio coils, microwave coils, electric fans, instrumentation, and the like.

Enameled round aluminum wire is made of oxygen free rod or electrical aluminum rod by a certain size of the die drawing or extrusion of the wire, the insulation paint through many times of the winding wire. Mainly used in winding of transformers, motors, generators, and various electrical devices.

What is called Magnet Wire? The magnetic wire is a copper wire with an enamel (a kind of paint ) coating on it, and used for transformer coils and motor coils. Copper wire is a conductor, like bare copper.

ISO Certificated Polyimide Round Enamel Coated Magnet Wire has better performance than all other types of enameled wires. Polyimide paint film has only abrasion resistance slightly worse than polyester and polyvinyl acetal enameled wires. In order to improve this performance, most of the current Use polyester imide and polyamide imide to prepare enameled wire, which can increase the solid content of the paint, but the heat resistance is somewhat reduced.