Enameled Aluminum Wire

Self-lubricant enamelled wire is a kind of enameled wire with self-lubricating properties on its surface. It includes a wire and a composite insulating layer covering it. The composite insulating layer is composed of a polyester imine primer layer and a self-lubricating insulating layer. The insulating layer is covered on the primer layer.

The High Breakdown voltage Shaped Aluminum Wire Enameled includes a conductor and a radiation protection layer, the conductor is coated with an insulating layer, the insulating layer is wrapped with a polymethylpentene film, and the polymethylpentene film is wrapped with a corrosion-resistant layer. The anti-corrosion layer is wrapped with an anti-radiation layer, the anti-radiation layer is wrapped with an epoxy-modified silicone resin layer, and the epoxy-modified silicone resin layer is wrapped with an outer layer.

Glass-fiber covered aluminum magnet wire used to have weak coating strength (abrasion resistance, shock resistance, and flexibility). However, that disadvantage has been significantly improved recently by refining material selection and manufacturing methods. The demand for glass-fiber covered aluminum magnet wire is increasing as the wires have excellent uniformity and electrical properties under high temperatures and humidity.

Class F Glass Fibre Insulated Aluminium strips is a high-quality aluminum wire that is evenly wrapped with alkali-free glass fiber. It is impregnated and baked with the required temperature resistance index and compatible bonding paint to make the glass fiber between the glass fiber It is bonded to the conductor as a whole, and the insulating layer has a certain degree of wear resistance, adhesion, flexibility and voltage resistance. This type of winding wire has good thermal shock and overload resistance. At present, the temperature resistance index of this kind of products has three grades: 130, 155, and 180. F grade refers to 155 grade.

he High Thermal Polyurethane Enameled Aluminum wire produced by our company; the thermal grade is 155 and 180. High heat-resistant polyurethane enameled aluminum wire is characterized by direct solderability, good high frequency resistance, easy coloring, and good moisture resistance.

Aluminum bare magnet wire (Anodized Bare Aluminium wire) belongs to the special electromagnetic wire and the insulation layer is the aluminum oxide .Because of no thermal aging phenomenon, it can be used as insulation level of class 220.
The insulation layer of such product is thin, high temperature resistance and insulation performance stability,which is the best choice for low voltage winding wires with producing high temperature, poor environment, heat dissipation difficulty and so on. It can widely be used in electromagnetic industries at home and abroad.

High Thermal Solderable polyester-imide Enameled Aluminum wire refers to the electrical round aluminum rod drawn by a certain specification die on the wire, according to customer requirements, with the required temperature index and compatibility insulating paint , Use mold type or felt type paint to paint multiple corresponding insulating paints. After baking treatment, the insulating paint and the wire form a whole.

Paper-covered Enameled Shaped Aluminum Wire deliver excellent performance when used with oil such as transformer oil. A paper with a small hygroscopicity, mechanical strength, good permeability for oil, and high dielectric strength should be selected.
Production Range :
1.Paper covered Flat Aluminum magnet wire
Thickness: 1mm–7mm
Width: 3.0–20mm
2.Paper covered Round Aluminum magnet wire
Diameter: 1.9mm–10.0mm
Standard : IEC,NEMA,GB, JIS;
Package : 30kg/50kg/150kg wooden spool or according to customers requirements;

The space factors of magnet wires are compared in the right figure. The space factors of enamelled wires are superior to those of other wires for winding, as are their electrical properties. However, more careful examination must be made of the following properties as compared with other wires.

Double Glass-fiber Covered Rectangular Aluminum Wire is a kind of winding wire made by electrician round aluminum rod drawn or extruded into a rectangular conductor by a certain specification die, and then a double glass fiber insulation layer is wrapped on the rectangular conductor.

Composition of Polyester Enameled Aluminum Winding Wire
Polyester Aluminum Magnet Wire consists of a conductor and an insulating layer. After the bare wire is softened by annealing, it is painted and baked many times. It is not easy to produce products that not only meet the requirements of the standards, but also meet the requirements of customers. It is affected by many factors such as the quality of raw materials, process parameters, production equipment, and the environment. Therefore, the quality characteristics of various enameled wires are different, but they all have the same four major properties as mechanical properties, chemical properties, electrical properties, and thermal properties.

Enamelled Covered Aluminium Wire Production Process

One step :
Take the pure aluminum material drawing into the aluminium rod wire;

Two step :
Through the extrusion production line, take the aluminum rod wire into extruding and coarse drawing operation, then becoming the requirement specification of Bare aluminium wire;

Three step :
Take up the Bare aluminum wire conductor, and inspection the bare wire coil products;

Four step :
Trough the enameled covered production line, taking cleaning¡¢annealing and drying operation , and ready to enameled covered step;

Five step :
Taking into enameling operation, and then for cooling and lubricanting;

Six step :
Through the on-line monitoring equipment, inspecion the quality of enameled wire, and take up the fulfillment products.

Seven step :
Packing the enameled wire products, and placed neatly in warehouse.

awg to mm electrical enameled aluminum wire is one of the main types of winding wire, which is composed of a conductor and an insulating layer. After the bare wire is softened by annealing, it is painted and baked many times. However, it is not easy to produce products that not only meet the requirements of the standards, but also meet the requirements of customers. It is affected by the quality of raw materials, process parameters, production equipment, environment and other factors. Therefore, the quality characteristics of enameled aluminum wire and enameled copper wire are different. The same, but all have four major properties: mechanical properties, chemical properties, electrical properties, and thermal properties.

The biggest difference between enameled aluminum wire and enameled copper wire for single-phase induction motors is also caused by the poor conductivity of aluminum. Therefore, the wire diameter of enameled copper wire has to be reduced to 0.12. The same motor specifications as enameled aluminum wire can be reached by about mm. On the contrary, if the single-phase induction motor that originally used enameled copper wire is changed to enameled aluminum wire, the wire diameter must be somewhat larger. To increase, it can reach the specifications required by the original motor. Therefore, the motor will need more space to accommodate the increased wire diameter, but this more space is often the most difficult to provide among the motors.

Insulation description: Enamelled / Fibreglass / Nomex / Paper / Mica
Applications: high-voltage coils, relays, transformers, hand tool motors, electronic coils, etc.
Temperature resistance grade: According to the selected bottom insulation wire, there are 130, 155, 180, 200, 220 degrees and other temperature resistance grades

180H Rectangular Flat Aluminum Winding Wire For Electric Tools is a wire drawn from a round aluminum rod through a mold of specifications or extruded, and the drawn bare wire is annealed and softened, and then painted and baked for many times. Mainly used in the windings of electrical equipment such as transformers and reactors.

Enameled aluminum wire is a main type of winding wire. It consists of two parts: conductor and insulating layer. After bare wire is annealed and softened, it is baked and baked. The aluminum Wire is not insulated, and the surface of the enamelled aluminum wire has an insulating paint film that can be directly used.

Enameled Aluminum Self Bonding Wire In Hot Air Or Alcohol Type: When the alcohol is added to the product, the wound coils are naturally bonded together and directly formed. Hot air self-adhesive is achieved by blowing hot air on the product coil during the coil winding process to achieve the self-adhesive effect. The temperature of the hot air varies according to different paint film, winding speed, wire diameter and other factors.

Magnet_wire, enameled wire, enameled wire or winding wire or insulated wire, is a bare copper wire or aluminum wire coated with a very thin layer of insulation or covered with paper or fiberglass or insulation films. What is magnet wire used for? Magnet wire is widely used in transformer, motor, welding machine,refrigeration compressor, solar power, electrical equipment, household, appliances, medical equipment and transportation, etc, which require tight coils of wire.

Advantage High Temperature 180 200 Degree Power Transformer Winding Aluminum Wire:
1. Compared with the copper enameled wire, enameled aluminum wire is easier to be winded, also there is a solid oxide film on the surface of enameled aluminum wire, which make it has a good insulating effect, a long life.
2. Due to the good insulating effect of aluminum film layer, it¡¯s heat-resistant temperature can be 20 degrees higher than that of the copper wire;
3. The greatest benefit of using aluminum is that it is 1/3 lighter than copper which significantly lower the production costs, secondly it can attach to the solids easily, and thirdly it can also reduce the freight and operation during transportation.

AWG Enameled Aluminum Winding Wire sometimes referred to as ¡°Winding Wire¡± is a copper or aluminum wire that is insulated with a thin film or coating and creates a magnetic field when the wire is would in a coil and power is applied. Magnet wire is used in transformers, generators and a long list of electrical components in almost anything with an electric motor.

The difference between enameled aluminum wire and enameled copper wire of vibration motor: the resistivity of copper wire is 0.017, and the resistivity of aluminum wire is 0.028. The cross-sectional ratio of copper wire and aluminum wire interchange is 0.79:1, and six square copper wires are equivalent to ten square aluminum wires. The diameter of the aluminum wire is thicker than that of the copper wire, and the same aluminum wire of the stator slot will not fit.

Product Name:enameled aluminum wire
Type: flat wire
Round Dimension:0.15Mm-3.2Mm
Conductor Material:Aluminum
Application:used for transformers, inductors, motors, generators, dry type transformer, Cast Resin Transformers
Certificate:UL,RoHS
Insulation Materilas:UEW, QZ, QZY, EIW, etc.
Thermal Class:105¡æ, 120¡æ, 140¡æ, 155¡æ, 180¡æ, 200¡æ, 220¡æ, 240¡æ

Enameled Aluminum Wire is used for Transformers, Inductors, Motors, Speakers, Hard disk head actuators, Potentiometers, Electromagnets, etc.
type: flat type and round type
Standard: IEC, NEMA, JIS, GB

With the transformer and motors developping, the Enameled Aluminum Wire On The Market is used more and more, expecially the unstable price of copper.
Enameled Aluminum Wire Type: rectangular and round type
Certificate: UL