Enameled Aluminum Wire

LP Industry found from 1993, which has 30 years experience in producing all kinds of copper wire and aluminium wire. We have professional team on researching and devolopment, producing. ” Quality first” always is the last goal of our company.
Enameled aluminum wire is our advantages enameled winding wire for transformer, motor, generator, round type and flat type

Solderable Polyester Insulation Electric Motor Magnet Wire is widely used in electrical tools ballasts,automotive electronics,refrigerator and air conditioner compressor motors, television sets, eletric stove, microwave ovens, various transformers, and other kinds of electronic coil motors, electrical appliances.

We are factory specializing in the manufacture and export of enameled Coil Aluminum winding wire (EAL wire, Aluminum winding wire ) for more than three years. We have profuse designs with series quality grade, and expressly, our price is very competitive because we are manufactory, we are the source.

1. Aluminum magnet wires are winding on the wooden wheels or plastic wheels.
2. The wheels are packed in poly bag separately, and put into the plastic-envelop machine, then the wheels are water and moisture proofed.
3. The Enameled wheels in plastic-envelop, then shall put into carbon box, and pile up well on wooden pallet, then covered by wooden case, so as to avoid any crash and impact from outside.
4. Some wooden wheels are packed as below on request, so as to avoid the different wire layers in split level.

Wire for winding used in electrical equipment is generally called magnet wire. Simply put, ¡°Magnet wire is used for interchanging electrical energy with magnetic energy¡±.
Magnet wires are broadly divided into enamelled wire (coating insulation), covered conductor wire (fiber/film insulation), other specially formulated wire, and combinations thereof.

LP Industry manufacture a broad assortment of Enameled Aluminium Wires, which is an aluminum conductor, commonly known as aluminium stranded conductor. Our range is manufactured using 99.5% pure electrolytically refined EC grade aluminium. We offer this corrosion resistance wire in varied specifications of diameters, mass, resistance, and breaking load.

The electric motor winding definition is, windings in electric motors are wires that are placed within coils, generally enclosed around a coated flexible iron magnetic core to shape magnetic poles while strengthened with the current. Electric machines are available in two fundamental magnet field pole configurations namely salient pole as well as a non-salient pole.

1uew 2uew polyuretahne enameled aluminum winding wire is widely used in electrical tools ballasts,automotive electronics,refrigerator and air conditioner compressor motors, television sets, eletric stove, microwave ovens, various transformers, and other kinds of electronic coil motors, electrical appliances.

Transformers wound with aluminum or copper coils have similar losses and performance. Losses in the transformer¡¯s coil are a function of the current carrying capacity of the wire or foil used to wind them and the actual current. Therefore, a larger wire is used when winding aluminum coils to make up for the lower current carrying capacity and efficiency of aluminum.

Aluminum is an excellent electrical conductor, and consequently, most electric motor manufacturers offer it as an option in their motor designs. So why isn¡¯t it used more commonly in motor applications? There are economic reasons and performance reasons that limit aluminum¡¯s usefulness in electric motors.

Enameled wire is coated with insulating paint on the outside of the bare Aluminium wire, constitute the inside due to the effect of insulating varnish, between the two adjacent wire can bear 200 v ac voltage Q general insulation flow line surface light, soft, can work under the condition of 130 ¡æ continuous.In addition, enameled wire bending also requires 10 times, paint should not fall off, in order to meet the winding when won’t appear the quality problem.

For Aromatic polyimide tape-covered aluminum magnet wire, after the aluminum magnet wire is taped with a tape that is 1.5 mm thick with 1.0 mm of this thickness being polyimide film and the remaining 0.5 mm being fluoroplastic, it is heated and heat-sealed.

Enameled rectangular wire is drawn from electrical round aluminum rod with certain specification mould. With mold type or blanket type, it is painted with compatible insulating coatings. After the product is baked, conductor and insulated coating make a whole. The product is widely applied in transformers, electric powers, electromotors, reactors and other similar electrical instruments.

Fiberglass Covered Insulated rectangular aluminum wire is in accordance with customer requirements in aluminum conductor uniform whole winding package 1-2 layers of alkali-free fiberglass, with the necessary temperature resistance index and compatible adhesive paint dipping and baking process, glass fiber and conductor between bonded into a whole.

Specifications of Ultral Fine rectangular Enameled Aluminum Wire:
1 Type:
Enameled aluminum round and flat wire
2 Base material:aluminum
3 Space factor:
1)Appro*78% Array winding
2)Appro*91% Array winding
3)Appro*96% Edgewise winding
4 Structure:Insulating film bonding film , Aluminium wire
5 Size:0.050-0.800mm

Enameled aluminum wire ,High resistance to heat shock, high temperature and good performace at softening breakdown, suitable for high-speed automated routing, able to be direct weld, with no pinhole, resistive to high frequency, wearing, refrigerants and electronics corona, high breakdown voltage

Enameled round aluminum wire is made of oxygen free rod or electrical aluminum rod by a certain size of the die drawing or extrusion of the wire, the insulation paint through many times of the winding wire. Mainly used in winding of transformers, motors, generators, and various electrical devices.

Performance comparison of High resistance metal enameled aluminum wire:
(1) Heat resistance
(2) Resistance to solvents, chemicals and varnishes
(3) Resistance to hydrolytic degradation
(4) Stability when combined with insulating materials
(5) Resistance to water and moisture
(6) Ease of use

These Paper wrapped insulated aluminium wires enamelled and Strips are made from very high quality raw material which ensures hassle free work performance at its user end. These Paper Covered Aluminum Wires and Strips are technologically advanced and confirm to industrial quality norms of international standard. These Paper Covered Aluminum Wires and Strips are widely finds its applications in various industrial sectors.

Specifications of Polyester Film Wrapped Aluminum magnet Wires Strips
Specifications :
Has good heat resistance, conditions in 180¡ãC baking 24 hours performance unchanged;
High mechanical strength, good abrasion resistance and flexible;
Excellent withstand voltage properties;
Resistant to moisture absorption, moisture proof;
High breakdown voltage up to 5000~10000V (as required);
Compared to glass-fiber wound wire, lightweight specific gravity, thus reducing purchase cost;:
Has good heat resistance, conditions in 180¡ãC baking 24 hours performance unchanged;
High mechanical strength, good abrasion resistance and flexible;
Excellent withstand voltage properties;
Resistant to moisture absorption, moisture proof;
High breakdown voltage up to 5000~10000V (as required);
Compared to glass-fiber wound wire, lightweight specific gravity, thus reducing purchase cost;

Paper-covered Aluminium magnet wire deliver excellent performance when used with oil such as transformer oil. A paper with a small hygroscopicity, mechanical strength, good permeability for oil, and high dielectric strength should be selected.

Application of Telephone cable paper covered insulated Aluminum magnet wire strip:
Paper covered Aluminum magnet wire is used in oil-immersed transformer and other similar electrical coil windings.

Production Description:
1. Specification of polyester film covered wire:
Round : 3mm-7mm;
Flat/Rectangular : a: 1mm-7mm, b: 2mm-20mm;
2. Insulation Materials:Cable/Telephone Paper, also called craft paper;
3. Temper Class: Non-impregnated Y (90¡ãC) impregnated A (105¡ãC);
4. Standard of polyester film covered wire : IEC, NEMA, GB;
5. Thickness of polyester film covered wire: According to customer¡¯s request;
6. Features of polyester film covered wire : Excellent voltage resistance properties;
7. Application of polyester film covered wire : Specially used in oil-immersed transformers and similar;

Polyimide Kapton Covered Enameled Aluminum Wire Strip is a multi-layer polyimide & fluoropolymer dispersion-coated film. The fluoropolymer coating functions as a heat-fusible layer for bonding to magnet wire conductors. It has superior scrape abrasion resistance and exhibits lower frictional properties than wire insulated with other commonly used polyimide materials. Polyimide film aluminum wire is ideal for demanding magnet wire applications and for difficult-to-wind motors.

Specialize used in Refrigeration Compressors.
Fluoride resistant enamelled aluminum round wire
Specification Range : 0.06 to 6.00 mm
Material requirements : resistance to R22 and R134a has a special paint, self-lubricating paint, high purity aluminum;
Production standard : GB/T 6109.20 2008;IEC 60317 – and 97;

Product Introduction :
Nomex covering corresponds to class H insulation is mainly used in the construction of condensers and capacitors. Main application of it is in shielding of cables in high temp. environments (200¡ãC) such as dry type transformers, military and aerospace cables. Nomex covered conductors are more effective in condition where temperature resistance and dielectric strength requirements are high.

By extrusion of bare aluminum wire wrapped and Nomex Paper covered wire, the mechanical performance and electrical performance better, instead of making difficult composite enameled flat wire, suitable for transformer, winding of lifting electromagnet, electric welding machine and other products.

Non-woven Fabrics Wrapped Aluminum magnet wire Strips is made of oxygen free Aluminum rod or electrical round aluminum rod through a certain specification of the die extrusion or drawing after annealing treatment of the wire, and then on the Aluminum / Aluminum magnet wire strips on the 2-3 layer of polyester film or Non-woven Fabrics electrical insulation layer of the winding wire, the product is good, temperature resistance and other grade 130for B grade, mainly used for air core reactor.

Standard range of dimensions (Aluminium):
cross-section(mm2) : 5 to 120;
width(mm) : 400 to 2000;
thickness(mm) : 200 to 600;
ratio w/t : < 10;

In the course of the Company’s operation, certified management systems are applied such as the quality management standard ISO 9001:2008 and the environmental management standard ISO 14001:2004, staff healthy and safety management standard OHSAS 18001:2007, The Company issues certificates for the compliance of all aluminium products with the European Union standard.

Modified Polyester Aluminum Wire Enamelled is a magnet wire made of electric round aluminum rod drawn or extruded into an aluminum wire with a certain specification die, and then coated with multiple layers of modified polyester on the aluminum wire. After the baking treatment, the insulating paint and the wire are formed as a whole.
The coated modified polyester greatly improves its temperature resistance.