Paper insulated enameled transposition wire

Round Enameled Wire type: Aluminum Wire and Copper Wire
Application:used for transformers, inductors, motors, generators, dry type transformer, Cast Resin Transformers
Dimension: Aluminum : 0.2-9.2mm; Copper: 0.016-7mm

Enamelled Covered Aluminium Wire Production Process

One step :
Take the pure aluminum material drawing into the aluminium rod wire;

Two step :
Through the extrusion production line, take the aluminum rod wire into extruding and coarse drawing operation, then becoming the requirement specification of Bare aluminium wire;

Three step :
Take up the Bare aluminum wire conductor, and inspection the bare wire coil products;

Four step :
Trough the enameled covered production line, taking cleaning¡¢annealing and drying operation , and ready to enameled covered step;

Five step :
Taking into enameling operation, and then for cooling and lubricanting;

Six step :
Through the on-line monitoring equipment, inspecion the quality of enameled wire, and take up the fulfillment products.

Seven step :
Packing the enameled wire products, and placed neatly in warehouse.

Enameled wire production water also has many uses, and similarly, the requirements for water quality are also different. According to the water quality requirements of the purpose of use, it can be divided into: annealing furnace sealing water, equipment cooling water, lubricant manufacturing water, etc.

These Paper wrapped insulated aluminium wires enamelled and Strips are made from very high quality raw material which ensures hassle free work performance at its user end. These Paper Covered Aluminum Wires and Strips are technologically advanced and confirm to industrial quality norms of international standard. These Paper Covered Aluminum Wires and Strips are widely finds its applications in various industrial sectors.

Insulating paint is composed of three parts of paint base (natural or synthetic resin, asphalt, drying oil, fiber paper and its composites, etc.), solvent or diluent, and auxiliary materials (drier, pigment, emulsifier, antifungal agent, etc.) . According to the purpose, it can be divided into three types: dipping paint, covering paint and adhesive paint.

What is the difference between magnet wire and enameled wire? Enameled wire is a type of magnet wire. but most people called the magnet wire in winding wire or enameled wire. Mostly used for Inductors, transformers, reactors, dry-type transformers, cast resin transformers

Direct-welding enameled wire is named after its insulating layer uses an insulating material that can be directly destroyed at 360~420¡ã, and it can be directly welded without removing the insulating layer in advance during welding. Direct welding enameled wire is currently widely used in various industries of electromagnetic coils (motors, electroacoustics, inductance, etc.). As for whether it can be used to wind the motor coil, it mainly depends on the motor power or the working environment of the coil, and there is no problem within a certain temperature range.

AWG magnet wire is also called enamelled manganin wire which is composed of copper or aluminum conductor with insulation materials, such as PE, EI, UE, etc. The enameled wire have different performance according to chemical performance, heat resistance and others.

The Flat magnet wire size:
155 modified polyester enameled rectangle wire: a: 1.00-5.00;b: 2.00-16.00
180 polyester imied enameled rectangle wire: a: 1.00-5.00;b: 2.00-16.00
220 polyester imied enameled rectangle wire: a: 1.00-5.00;b: 2.00-16.00
200 polyester imeid/polyamide-imide enameled rectangle wire: a: 1.00-5.00;b: 2.00-16.00

The round enameled wire size
155 modified polyester enameled aluminum round wire: 0.25mm – 2mm
200 polyester imeid/polyamide-imide enameled round copper wire:0.016-7mm

Wire Enamel Coating is important used for enameled wire or magnet wire, the application is used for transformer winding coils and motor coils forming insulation to prevent short circuits.

Copper Clad Aluminum Enameled Wire is one of magnet wire, used for electric equipment. ECCA is popular enameled wire, maybe instead of the copper enameled wire and aluminum magnet wire in some field.

Brand Name: LP Magnet Wire
Certification: UL,SGS,RoHS,ISO9001
Conductor Material: copper or aluminum
Bobbin: 30kg/50kg/150kg wooden spool
Diameter: round:2.0-7.0; flat:a:1-10,b:3-35
Model Number: Paper Coated Copper Wire

Enamelled wire stripper is specialized to depainting for transformer and electrical machine etc, and the different strippers can be chose and according to different heat resistance levels and different enamelled materials. The products include BT-112 strong enamelled wire stripper BT-105 quick enamelled wire stripper BT-101A/B stripper etc. Its characteristics BT-112 is applicable to depainting for the thrum of Copper Wire Aluminum Wire with the heat resistance level 180(H), 200(H+), 220(C). BT-105 is applicable to fast depainting for the thrum of enamelled Copper Wire Aluminum Wire with the heat resistance level 130(B), 155(F); BT-101A/B is applicable to depainting for voice coil wire EI.

The main advantages of fiberglass covered wire are:
1. The quality factor Q value is large;
2. Because it is twisted by multiple enameled wire bundles, it has good flexibility and can reduce the skin effect;
3. Because it is composed of polyurethane enameled wire, the dielectric loss angle is small, and it has direct solderability.
The disadvantage is: poor moisture resistance.

Inductive sensors have outstanding advantages such as simple structure, fast dynamic response, and easy non-contact measurement. They are especially suitable for acids, alkalis, chlorides, organic solvents, liquid CO2, ammonia, PVC powder, ash, oil and water. Liquid level measurement such as interface is currently widely used in metallurgy, petroleum, chemical, coal, cement, food and other industries.

A brief introduction to the advantages and disadvantages of copper wire and aluminum wire:Same area:

1, copper wireis large load than aluminum wire . 2, copper wire is more flexible than aluminum wire. 3 copper wire is lower resistivity than aluminum wire. 4,copper wire is more stable than aluminum wire. 5, however, copper wirer price is 3.5 times higher than aluminum wire.

Aromatic polyimide enameled wire has good heat resistance, softening breakdown resistance, radiation resistance, severe cold resistance and chemical resistance. Among them, many test indicators such as unidirectional scratching, breakdown voltage, and thermal softening are far Far better than ordinary enameled wire.

Enameled round aluminum wire is made of oxygen free rod or electrical aluminum rod by a certain size of the die drawing or extrusion of the wire, the insulation paint through many times of the winding wire. Mainly used in winding of transformers, motors, generators, and various electrical devices.

What is the first thing to make the enamel wire? And the manufacutring process of enameled wire is important, the extruding and baking. And the raw materials: copper conductor or aluminum conductor is enough for client’s requiremnets

The paper covered wire is a type of enameled wire that is extruded or pulled by an oxygen-free copper rod or an electrical circular aluminum rod, and then annealing the wire, and then winding two layers or two layers of insulating on the copper (aluminum) conductor.Paper (including telephone paper, cable paper, high voltage cable paper, turns], suitable for oil immersion transformer coils and other similar electrical windings.Electrical bare copper (aluminum) wires produced by extrusion process are the most ideal materials for the production of cable paper wraps.

Round Enameled Wire can be designed in 0.016-7mm, why choose the round enameled wire used for your electrical equipment and other electric field. List the 4 characteristics of enameled copper wire.

Pay-off (link pull) ¡ú annealing ¡ú painting ¡ú baking ¡ú cooling ¡ú lubrication ¡ú take-up

Copper-clad aluminum wire is made of a solid aluminum core covered with a copper skin in order to improve its performance in the field. Copper clad aluminum wire is very different from solid EC grade aluminum wire. For one, CCA belongs to a species of metals known as ¡°Bimetallics,¡±
Conductor materials: copper and aluminum

Copper Clad Aluminum Wire is a new enameled wire, is composed of aluminum conductor covered with copper materials, maybe self-bonding, also called self-bonding enameled wire. And the short word is ECCA.

Enameled wire is a type of electromagnetic wire, usually refers to the insulation wire used to make coil or winding in electrical products. It is also called the winding wire.
The electromagnetic wire must meet the requirements of various applications and manufacturing processes. The former includes its shape, specification, working at high temperature in short and long time, as well as the strong vibration and centrifugal force under high speed on certain occasions, resistance to corona and breakdown under high voltage, and chemical corrosion resistance in special atmospheres, and the requirements for tensile, bending and wear, as well as the requirements of drawing, bending and wear during winding and inlaying. Swelling and erosion during immersion and drying.

Enameled wire is coated with insulating paint on the outside of the bare Aluminium wire, constitute the inside due to the effect of insulating varnish, between the two adjacent wire can bear 200 v ac voltage Q general insulation flow line surface light, soft, can work under the condition of 130 ¡æ continuous.In addition, enameled wire bending also requires 10 times, paint should not fall off, in order to meet the winding when won’t appear the quality problem.

Insulation, also called insulating coatings, is a kind of coating with excellent electrical insulation. It has good electrochemical properties, thermal properties, mechanical properties and chemical properties, mostly varnishes, but also colored paints. Insulating paint is a special paint in the paint category. Insulating varnish is an important insulating material based on high molecular polymers that can be cured into an insulating film or insulation under certain conditions. Insulating paint is composed of base material, flame retardant, curing agent, pigment and filler, and solvent. It introduces its composition, usage classification, grade classification, requirements, development trend, etc. in detail.

Nomex covering corresponds to class H insulation is mainly used in the construction of condensers and capacitors. Main application of it is in shielding of cables in high temp. environments (200¡ãC) such as dry type transformers, military and aerospace cables. Nomex covered conductors are more effective in condition where temperature resistance and dielectric strength requirements are high.
Application of Nomex Paper Covered Aluminum wire :
Mobile Transformer,Traction Transfomers,Pole-mounted distribution transformers,Power substantions,rectifiers,oil-immersed transfomer coil winding.

Use a hydrogen-oxygen flame welding machine to weld the coil lead wires of electronic devices such as motors, motors, and transformers.

working principle:
Water is composed of hydrogen and oxygen. In a specific electrolytic cell, water can be decomposed into hydrogen ions and hydroxide ions. The hydrogen ions move to the cathode to generate hydrogen gas, and the hydroxide ions move to the anode to generate oxygen. Hydrogen is a fuel. Oxygen can be used to support combustion. It can be ignited by a specific hydrogen-oxygen flame gun to form a hydrogen-oxygen flame, which can quickly weld the enameled wire.

The heat resistance class of enameled wire is the ambient temperature where the enameled wire can work normally for a long time (above 20000h).

Carbon aluminum wire is an aluminum wire for parts manufacturing of various machines.08 and 08F aluminum wire for rolling thin plates, deep-drawing products, oil drums, high-grade enamel products, less demanding carburizing and cyanide parts, welding rods, etc.