How to cut and use the enameled wire?

The enameled wire paint coats up to 30 layers of copper and aluminum wires to provide electrical insulation and help avoid short circuits in the coil. Such enameled wire paint must also have excellent chemical resistance and high temperature resistance, must have excellent adhesion with copper or aluminum wires, and also have excellent mechanical stability.
In some cases, such as for motors driven by frequency converters, a suitable insulation layer should be able to resist partial discharges that may cause short circuits and malfunctions in the engine.

1. Different materials: structure and composition are different
2. Different performance: Since the three-layer insulated wire cannot be directly welded, it needs to be stripped first, and the cost is higher, and it will be replaced by FIW; the insulation level is different, and the three-layer insulated wire can be produced with a temperature resistance of 200 degrees
3. Can be different in color, etc.

The environmental painted wires of the lacquer formula contains the shortening project development time, saving project funding, and significantly improving the quality of the project.

Standards Of Enameled Wire includes
1）IEC 60317 for Europe
2）JIS C3202 for Asia
3）NEMA MW 1000C (inch) or NEMA MW 1000C metric (mm) for North America

Application
? Oil-immersed transformer windings, Dry-type transformer, High temperature transformer,
? Motor, transformer, generator, welding machine; Sealed motor, Power tools motor, Auto alternators motor, Magnet coil, High power motor, household electro motors and micro-motors;
? Medium and large electrical motor and transformer windings;
? Power substations, rectifiers, f urnace transformer oil-immersed transformer coil winding;
? Lifting electromagnet, reactors and other low-voltage and high current electromagnetic winding;
? Used in aerospace, submersible motor and high voltage coil, wind turbines, micro-electronics and so on.
Windings with light weight, high conductivity, good heat resistance; Winding used for high frequency signal transmission
Magnetic wire used in High Frequency transformer, common transformer, inductance coils, electrometers.

The heat resistance class of enameled wire is the ambient temperature where the enameled wire can work normally for a long time (above 20000h).

Compared with general round wires, flat enameled wires have the following advantages:
Higher floor area ratio and better use of space: The high conductor density enables coils and components of the same size to achieve higher efficiency, save materials and reduce costs.

Polyimide Film Covered Aluminum Wire Production Process

One step :
Take the pure aluminum material drawing into the aluminium rod wire;
Two step :
Through the extrusion production line, take the aluminum rod wire into extruding and coarse drawing operation, then becoming the requirement specification of Bare aluminium wire;

Three step :
Take up the Bare aluminum wire conductor, and inspection the bare wire coil products;

Four step :
After annealing the alumium wire coil , cleaning and pay-off the wire coil, ready to next operation;

Five step :
Taking into straightening and Tension levelling operation, varnish treat the surface of wire, and then for the glass fiber covered;

Six step :
And then for baking the fiberglass wire , pulling the finished wire, and take-up the fiberglass wire products.

Paper Wrapped Aluminum wire Production Process

One step :
Take the pure aluminum material drawing into the aluminium rod wire;

Two step :
Through the extrusion production line, take the aluminum rod wire into extruding and coarse drawing operation, then becoming the requirement specification of Bare aluminium wire;

Three step :
Take up the Bare aluminum wire conductor, and inspection the bare wire coil products;

Four step :
Annealing the bare aluminum wire, and placed neatly, ready to production;

Five step :
Doing the digital dividing and cutting paper process and finished;
Pay-off the wire coil products, ready to paper covering production;

Six step :
Taking into straightening and tension lenvelling operation, ready to paper winding;

Seven step :
Taking into the paper winding operation, and then for inspecion;

Eight step :
Pulling the finished paper-covered wire, and then for take-up the wire coil , ready to packing.

What is the first thing to make the enamel wire? And the manufacutring process of enameled wire is important, the extruding and baking. And the raw materials: copper conductor or aluminum conductor is enough for client’s requiremnets

Certification: SGS,UL
Size: 0.2mm-8.0mm
Delivery time: 10-30days
Thermal Class: 130-220C
Conductor Material: Copper Clad Aluminum

Enameled Copper Coating Aluminum Wire refers to the wire with aluminium core as the main body and a certain proportion of copper coating on it. It can be used as conductor of coaxial cable and conductor of wire and cable in electrical equipment.Polyurethane enameled wire; thermal grade 130, 155, 180, 200. It is characterized by direct welding, good high frequency resistance, easy coloring and good moisture resistance.

Enameled wire
The insulation of enameled wire is varnish film, which is formed by coating insulating varnish on the conductive wire core and drying it.

Product features and uses
The paint film of the enameled wire is uniform and smooth, which is conducive to the automatic winding of the coil; the paint film is also thin, which is conducive to improving the space factor, and is widely used in small and medium-sized or micro electrical products

Round Enameled Wire type: Aluminum Wire and Copper Wire
Application:used for transformers, inductors, motors, generators, dry type transformer, Cast Resin Transformers
Dimension: Aluminum : 0.2-9.2mm; Copper: 0.016-7mm

Wire enamel insulating varnish is a kind of paint that can produce a good insulation layer between the wires in the winding. It is mainly used for the outer layer of bare copper wire, alloy wire and glass wire covered wire of various wire diameters to improve and stabilize the performance of enameled wire.

Best Price Factory Sale Enameled Copper Coated Aluminum Wire can be used at a working temperature of 180 ClassC. The product has the advantages of direct solderability, good coloring, and low dielectric loss under high frequency. Widely used in windings and wiring of motors, electrical appliances, electronic components, meters, etc.

Enameled aluminum wire ,High resistance to heat shock, high temperature and good performace at softening breakdown, suitable for high-speed automated routing, able to be direct weld, with no pinhole, resistive to high frequency, wearing, refrigerants and electronics corona, high breakdown voltage

Carbon aluminum wire is an aluminum wire for parts manufacturing of various machines.08 and 08F aluminum wire for rolling thin plates, deep-drawing products, oil drums, high-grade enamel products, less demanding carburizing and cyanide parts, welding rods, etc.

An electrical motor is one kind of machine which is used to change the energy from electrical to mechanical. Most of the motors work on the principle of interaction among the electric current as well as the magnetic field within a wire winding. This can generate force in the form of shaft rotation. These motors can be powered with DC or AC sources. The DC sources are batteries whereas the AC sources are inverters, power grids, generators. A generator is mechanically similar to the motor but works in the reverse direction by converting the energy from mechanical to electrical. An electric motor can be built with the rotor, stator, air gap, windings, bearings, & commutator. The classification of motors can be done with considerations like the type of power source, construction, motion output type, and applications. This article discusses what is a motor winding, types, and its calculation.

Good Quality Paper Covered Flat Aluminum Enameled Copper Wire is made of bare copper wire or bare aluminum wire, or paper-covered wire as the core, wrapped with paper for insulation. According to customer and national standards, the conductor is wrapped with telephone paper, electromagnetic paper, and high-density inter-turn insulation paper. As conductor insulation, it is an ideal material for civilian-made oil-immersed transformers; especially semi-hard insulated copper wires, which can significantly improve the winding resistance. The mechanical properties and short-circuit resistance can be widely used in the winding of large and medium-sized transformers.

The samples for the dielectric strength test are also twisted pairs, and the number is 5 pairs. During the test, the voltage was applied at a boosting rate of 500V/S until breakdown, and the voltage at the time of breakdown was recorded. The requirements for dielectric strength in the NEMA MW1000 standard will vary according to different wire diameters, different paint film thicknesses, and different enameled wire types.

The enamel wire is a major variety of winding wires, composed of two conductors and insulating layers, after the naked wire is deck, and then painted, baked.However, it is not easy to produce products that meet the standard requirements, but also meet customer requirements, it is affected by factors such as raw materials, process parameters, production equipment, environment, and therefore, the quality characteristics of various enameled wires are different, but they haveFour major properties of mechanical properties, chemical properties, electrical properties, and thermal performance.

Features of Aluminum Enameled Electric Wire 1.5mm For Moxico
1) Excellent bending performance
2) High flexibility of enamel
3) Good wear resistance
4) High mechanical properties
5) Higher thermal performance
6) Good resistance to refrigerants and Freon
7) Suitable for windings subjected to continuous high temperature and mechanical stress
8) Good chemical resistance
9) Excellent mechanical and chemical properties

Enameled wire production water also has many uses, and similarly, the requirements for water quality are also different. According to the water quality requirements of the purpose of use, it can be divided into: annealing furnace sealing water, equipment cooling water, lubricant manufacturing water, etc.

Enameled wire motors, electrical appliances, home appliances, communications, electronic information, instrumentation, power tools, automobiles and other industries provide supporting basic material industries. They are the main and key raw materials for electromagnetic windings of motors and electronic instruments. The rapid development of electronic products, etc., has brought a broader application field and market to enameled wires, but at the same time, higher requirements have been put forward for enameled wires, and enameled wires have continued to develop towards a high level and high quality.

Enameled wire is a main type of winding wire. It consists of a conductor and an insulating layer. After the bare wire is softened by annealing, it is painted and baked many times. However, it is not easy to produce products that not only meet the requirements of the standard, but also meet the requirements of customers. It is affected by the quality of raw materials, process parameters, production equipment, environment and other factors. Therefore, the quality characteristics of various enameled wires are different, but they all have Mechanical properties, chemical properties, electrical properties, and thermal properties are four major properties.

Enameled wire is a main type of magnet winding wire. It is composed of a conductor and an insulating layer. After the bare wire is softened by annealing, it is painted and baked many times. However, it is not easy to produce products that not only meet the requirements of the standard, but also meet the requirements of customers. It is affected by the quality of raw materials, process parameters, production equipment, environment and other factors. Therefore, the quality characteristics of various enameled wires are different, but they all have Mechanical properties, chemical properties, electrical properties, and thermal properties

According to SMM survey data, the operating rate of enameled wire in September was 71.32%, down 8.28% year-on-year, down 1.82% month-on-month, and 1.65% lower than the expected 72.97%. Among them, the operating rate of large enterprises was 71.56%, down 0.69% from the previous month; medium-sized enterprises fell by 4.06% to 71.50%, and small enterprises fell by 0.55% to 60.83%.

These Paper wrapped insulated aluminium wires enamelled and Strips are made from very high quality raw material which ensures hassle free work performance at its user end. These Paper Covered Aluminum Wires and Strips are technologically advanced and confirm to industrial quality norms of international standard. These Paper Covered Aluminum Wires and Strips are widely finds its applications in various industrial sectors.

Water quality affects the production of lacquer wires?

The production water production water in the lacquered wire has a variety of uses, and like, the requirements for water quality are also different. Depending on the purpose of use, the water quality can be divided into: annealing furnace water seal water, equipment cooling water, lubricant manufacturing water, etc.