High Temperature 180 200 Degree Power Transformer Winding Aluminum Wire

Composition of Polyester Enameled Aluminum Winding Wire
Polyester Aluminum Magnet Wire consists of a conductor and an insulating layer. After the bare wire is softened by annealing, it is painted and baked many times. It is not easy to produce products that not only meet the requirements of the standards, but also meet the requirements of customers. It is affected by many factors such as the quality of raw materials, process parameters, production equipment, and the environment. Therefore, the quality characteristics of various enameled wires are different, but they all have the same four major properties as mechanical properties, chemical properties, electrical properties, and thermal properties.

This round enameled wire is made of pure aluminum with insulation,conductors with temperature Class B, F, H, 200˚C, 220˚C are being manufactured by us.
Diameter: 0.16mm to 8.0mm
Standard: IEC60317, NEMA MW 1000

Transformers wound with aluminum or copper coils have similar losses and performance. Losses in the transformer¡¯s coil are a function of the current carrying capacity of the wire or foil used to wind them and the actual current. Therefore, a larger wire is used when winding aluminum coils to make up for the lower current carrying capacity and efficiency of aluminum.

Aluminum Magnet Wire can be divided into round aluminum wire and flat aluminum wire, also includes self-bonding aluminum wire and soldering aluminum wire. and aluminum magnet wire is widely usedfor transformers, inductors, motors, generators, dry type transformer, Cast Resin Transformers

The winding wire is a conductive metal wire with insulation layer, used forwinding a coil or winding in electrical products , which’s usage is to produce the magnetic field by current, or cutting lines to generate theinduction current, conversion between electricity and magnetism, so it is also called electromagnetic wire(magnet wire) .

Aluminum is not only cheaper than copper, but also as an excellent conductor, it has better flexibility than copper, its density is only 1/3 of copper, and the same weight of aluminum conducts electricity twice as much as copper; therefore, aluminum Wire requires a larger wire gauge than copper wire to conduct the same current.
Compared with copper, another advantage of enameled round aluminum wire is that the NEMA standard recognizes aluminum wire as a higher thermal enameled wire. For example, replacing copper wires with aluminum wires, using high-temperature polyester TeresterR@ C966, and composite polyamide-imide topcoat, the thermal level can be increased from 200 to .220. The reason is that during the aging experiment of the enameled copper wire, the catalysis of copper ions promotes the aging of the paint film.

Product Name£ºclass 155 enamelled aluminum winding wire 32swg
Type: round type
Dimension: 32swg class 155 temperature
Conductor Material£ºAluminum
Enameled copper wire Application£ºused for transformers, inductors, motors, generators, dry type transformer, Cast Resin Transformers
Certificate£ºUL,RoHS
Insulation Materilas£ºUEW, QZ, QZY, EIW, etc.

Product Name:enameled aluminum wire
Type: flat wire
Round Dimension:A> 0.8–8mm, B> 2-22.5mm
Conductor Material:Aluminum
Application:used for transformers, inductors, motors, generators, dry type transformer, Cast Resin Transformers
Certificate:UL,RoHS
Insulation Materilas:UEW, QZ, QZY, EIW, etc.
Thermal Class:105¡æ, 120¡æ, 140¡æ, 155¡æ, 180¡æ, 200¡æ, 220¡æ, 240¡æ

Zhengzhou LP Industry Co.,LTD can manufactures aluminum Magnet Wire, round aluminum wire and rectangular aluminum wire, especially the large size flat aluminum wire, adopt the advanced enameling machine and painting machine

The enamelled round aluminum wire reach to production standards: IEC60317,NEMA MW1000/JIS C3202.
1. 120 degree round enamelled wire for oil-immersed transformer
2. 130, 155, 180 degree round enamelled wire are widely used in all kinds of magnet coil
3. 200 degree round enamelled wire works constantly in high temperature
4. 240 degree round enamelled wire for magnet coils of aviation, military and marine application

Brand Name: LP
Conductor Type: Solid
Diameter: a:1-10,b:3-16
Standard: IEC,NEMA,GB,JIS
Bobbin: 30/50kg wooden spool
Temperature class: 180,200,220
Conductor Material: Aluminum

1)Product Name: Aluminum Enameled Wire
2)Diameter:0.5mm/1.0mm/1.5mm
3)Insulation Properties:Polyester imide enameled wire
4)Use:DIY,transformer,electromagnet
5)Work Temperature:-25¡æ~180¡æ
6)Work Humidity:5%~95%RH

Single-layer Enameled Aluminum Flat Wire Insulated Aluminium Winding Wires are suitable for all “H”, “F” and “B” category applications, such as dry-type transformers, stator winding fractional HP motors, DC magnetic field and armature windings. Wires coated with polyester have good chemical resistance and are compatible with all common impregnating varnishes, including high-temperature modified phenolic polyester and other varnishes that do not contain reactive solvents.

High Thermal Solderable polyester-imide Enameled Aluminum wire refers to the electrical round aluminum rod drawn by a certain specification die on the wire, according to customer requirements, with the required temperature index and compatibility insulating paint , Use mold type or felt type paint to paint multiple corresponding insulating paints. After baking treatment, the insulating paint and the wire form a whole.

Available Diameter: 0.16mm–10mm
Available Diameter: AWG 1- AWG 34
Available Diameter: SWG 1- SWG 38
Thermal Class(℃）: 180 200 220 240
Insulation thickness: G1 G2 G3 G4
Standard: IEC NEMA JIS GB
Certificate: UL SGS
Insulation Brand: Elantas
Package: PT15 — PT270→carton box →Pallet/wooden case,
OR ply-wooden spools→Pallet/Wooden case

Product Name:Solderable Self-Bonding Winding Wire
Type: flat or round wire
Round Dimension:0.16-9.2mm
Conductor Material:Aluminum
Application:used for transformers, inductors, motors, generators, dry type transformer, Cast Resin Transformers
Certificate:UL,RoHS
Insulation Materilas:UEW, QZ, QZY, EIW, etc.
Thermal Class:105¡æ, 120¡æ, 140¡æ, 155¡æ, 180¡æ, 200¡æ, 220¡æ, 240¡æ

MOQ: 500kg
Size: 0.16-9.2mm
Delivery time: 7-30 Days
Thermal Class: 130C~220C
Brand Name: LP Magnet Wire
Application: transformer,motor,generator,modern instrument

LP Industry is a professional magnet wire manufacturer in China, mainly poduce the round aluminum winding wire and flat aluminum enameled wire. Magnet Wires Manufacturing Process includes extruding wire in suitable size, cleaning wire, wire enamel insulating varnish and winding on spool.

Magnet_wire, enameled wire, enameled wire or winding wire or insulated wire, is a bare copper wire or aluminum wire coated with a very thin layer of insulation or covered with paper or fiberglass or insulation films. What is magnet wire used for? Magnet wire is widely used in transformer, motor, welding machine,refrigeration compressor, solar power, electrical equipment, household, appliances, medical equipment and transportation, etc, which require tight coils of wire.

China Manufacturers Enamelled Aluminum Electric Submersible Winding Wires is used in the manufacture of submersible motor windings. Submersible motors are mostly used for oil extraction in oil mines and work at high temperatures. In order to maintain the internal and external pressure balance, the interior including the windings are immersed in high-pressure (for example, 10 MPa) water-containing oil. In order to avoid joints, the windings are mostly made of a single magnet wire repeatedly wound in the slot of the motor, so the insulation layer is required to have good wear resistance. Usually polyimide film is used to wrap the covered wire.

Self-lubricant enamelled wire is a kind of enameled wire with self-lubricating properties on its surface. It includes a wire and a composite insulating layer covering it. The composite insulating layer is composed of a polyester imine primer layer and a self-lubricating insulating layer. The insulating layer is covered on the primer layer.

UL Qualified Oem Packing Enameled Aluminum Wire 0.7mm is a wire drawn or extruded from an oxygen-free copper rod or an electrical round aluminum rod through a certain specification die. Winding wire made of insulating varnish for many times. Mainly used in windings of transformers, motors, generators and various electrical equipment. Including 180 grade polyesterimide enameled flat aluminum wire, 200 grade polyamideimide enameled aluminum flat wire, 220 grade polyamide enameled flat aluminum wire.

Product Name:Solderable Self-Bonding Winding Wire
Type: flat or round wire
Round Dimension:0.14
Conductor Material:Aluminum
Application:used for transformers, inductors, motors, generators, dry type transformer, Cast Resin Transformers
Certificate:UL,RoHS
Insulation Materilas:UEW, QZ, QZY, EIW, etc.
Thermal Class:105¡æ, 120¡æ, 140¡æ, 155¡æ, 180¡æ, 200¡æ, 220¡æ, 240¡æ

LP industry wholesale enameled wire in china, mainly include the enameled alluminium winding wire and enameled copper wire.
Aluminum /Copper Wire/foils
Dimension:0.2–10.0mm,
Rectangular: A> 0.8–8mm, B> 2-22.5mm
Square: 0.4*0.4mm–8*8mm
Foils:Thickness£º0.2–2.5mm, width:60–1250mm

Product Name:enameled aluminum round wire
Type: round wire
Round Dimension:Awg 33
Conductor Material:Aluminum
Application:used for transformers, inductors, motors, generators, dry type transformer, Cast Resin Transformers
Certificate:UL,RoHS
Insulation Materilas:UEW, QZ, QZY, EIW, etc.
Thermal Class:105¡æ, 120¡æ, 140¡æ, 155¡æ, 180¡æ, 200¡æ, 220¡æ, 240¡æ

Size: 0.16-9.2mm
MOQ: 500kg
Thermal Class: 130C~220C
Conductor Material: Aluminum
Delivery time: 7-30 Days
Brand Name: LP Magnet Wire

So far, most of transformer, motors and generator manufacturer used the copper magnet wire with its high performance. Nowadays, the enameled aluminum wire uses widely in low-voltage dry type transformer, and motores, which can gradually the copper wire.

Size: 0.16-9.2mm
Delivery time: 7-30 Days
Conductor Type: Solid
Thermal Class: 130C~220C
Brand Name: LP Magnet Wire