Electric motor winding materials aluminum winding wire

Magnet_wire, enameled wire, enameled wire or winding wire or insulated wire, is a bare copper wire or aluminum wire coated with a very thin layer of insulation or covered with paper or fiberglass or insulation films. What is magnet wire used for? Magnet wire is widely used in transformer, motor, welding machine,refrigeration compressor, solar power, electrical equipment, household, appliances, medical equipment and transportation, etc, which require tight coils of wire.

Nowadays, there are a lot of arguments that aluminum wire is used instead of copper wire in the market, and the aluminum wire motor that matches it also emerges as the times require. What are the differences between copper wire motor and aluminum wire motor? How to identify it? In fact, it is easy to distinguish from the principle of its metal.

Aluminum is not only cheaper than copper, but also as an excellent conductor, it has better flexibility than copper, its density is only 1/3 of copper, and the same weight of aluminum conducts electricity twice as much as copper; therefore, aluminum Wire requires a larger wire gauge than copper wire to conduct the same current.
Compared with copper, another advantage of enameled round aluminum wire is that the NEMA standard recognizes aluminum wire as a higher thermal enameled wire. For example, replacing copper wires with aluminum wires, using high-temperature polyester TeresterR@ C966, and composite polyamide-imide topcoat, the thermal level can be increased from 200 to .220. The reason is that during the aging experiment of the enameled copper wire, the catalysis of copper ions promotes the aging of the paint film.

Brand Name: LP Industry
Width (mm): 20-1900
Standard: ISO9001
Alloy Or Not: Is Alloy
Processing Service: Bending, Welding, Cutting
Alloy No.: A1050,A1060, A1070,A1100,A1235,A1245

Environmental Friendly Gauge 18 Aluminum Chinese Enamel Wires are a copper or aluminium wire coated with a very thin layer of insulation. It is used in the construction of transformers, inductors, motors, speakers, hard disk head actuators, electromagnets, and other applications that require tight coils of insulated wire.The wire itself is most often fully annealed, electrolytically refined copper. Aluminium magnet wire is sometimes used for large transformers and motors. The insulation is typically made of tough polymer film materials rather than enamel, as the name might suggest.

1)Product Name: Aluminum Enameled Wire
2)Diameter:0.5mm/1.0mm/1.5mm
3)Insulation Properties:Polyester imide enameled wire
4)Use:DIY,transformer,electromagnet
5)Work Temperature:-25¡æ~180¡æ
6)Work Humidity:5%~95%RH

Product Name:enameled aluminum wire
Type: flat wire
Round Dimension:A> 0.8–8mm, B> 2-22.5mm
Conductor Material:Aluminum
Application:used for transformers, inductors, motors, generators, dry type transformer, Cast Resin Transformers
Certificate:UL,RoHS
Insulation Materilas:UEW, QZ, QZY, EIW, etc.
Thermal Class:105¡æ, 120¡æ, 140¡æ, 155¡æ, 180¡æ, 200¡æ, 220¡æ, 240¡æ

Specifications of Ultral Fine rectangular Enameled Aluminum Wire:
1 Type:
Enameled aluminum round and flat wire
2 Base material:aluminum
3 Space factor:
1)Appro*78% Array winding
2)Appro*91% Array winding
3)Appro*96% Edgewise winding
4 Structure:Insulating film bonding film , Aluminium wire
5 Size:0.050-0.800mm

Single-layer Enameled Aluminum Flat Wire Insulated Aluminium Winding Wires are suitable for all “H”, “F” and “B” category applications, such as dry-type transformers, stator winding fractional HP motors, DC magnetic field and armature windings. Wires coated with polyester have good chemical resistance and are compatible with all common impregnating varnishes, including high-temperature modified phenolic polyester and other varnishes that do not contain reactive solvents.

Product Name£º130/155/180 Degree Aluminum Magnetic Wire
Type: round and rectangular type
Round Dimension:0.2–10.0mm,
Rectangular: A> 0.8–8mm, B> 2-22.5mm
Conductor Material£ºAluminum
Application£ºused for transformers, inductors, motors, generators, dry type transformer, Cast Resin Transformers
Certificate£ºUL,RoHS
Insulation Materilas£ºPVF, EIW, AI-EIW, AIW, etc.
Thermal Class:130, 155, 180

Self-lubricant enamelled wire is a kind of enameled wire with self-lubricating properties on its surface. It includes a wire and a composite insulating layer covering it. The composite insulating layer is composed of a polyester imine primer layer and a self-lubricating insulating layer. The insulating layer is covered on the primer layer.

Product Name:enameled aluminum wire
Type: round and rectangular aluminum wire
Round Diension:0.15-6.5mm
Conductor Material:aluminum
Application:used for transformers, inductors, motors, generators, dry type transformer, Cast Resin Transformers
Certificate:UL,RoHS
Insulation Materilas:UEW, QZ, QZY, EIW, etc.
Thermal Class:105¡æ, 120¡æ, 140¡æ, 155¡æ, 180¡æ, 200¡æ, 220¡æ, 240¡æ

PT-25 PT-30 2.40mm Aluminum Enameled Transformer Winding Wire means that the one spool of winding wire is about 25kg or 30kg. Conical magnet wire delivery spool is made of plastic materials, used for below 5kg. The tapered design not only maximizes the winding volume of the spool, but also ensures the smooth winding process. But the 25kg and 30kg aluminum enameled transformer winding wire normally uses the wooden rool. All product data may have slight deviations, and the tolerance values ??are within the range of industry standards. The packaging and transportation process of the tapered magnet wire conveyor spool has the characteristics of high strength, strong impact resistance, and good balance.

Tolerance:±1%
Width: 20-1900mm
Thickness (mm): 0.2-3.0
Brand Name: LP Industry
Delivery Time: 46-60 days
Model Number: Aluminum Foils

Product Name:enameled aluminum wire
Type: round and rectangular aluminum wire
Diension:AWG33
Conductor Material:aluminum
Application:used for transformers, inductors, motors, generators, dry type transformer, Cast Resin Transformers
Certificate:UL,RoHS
Insulation Materilas:UEW, QZ, QZY, EIW, etc.
Thermal Class:105¡æ, 120¡æ, 140¡æ, 155¡æ, 180¡æ, 200¡æ, 220¡æ, 240¡æ

Size: 0.16-9.2mm
Delivery time: 7-30 Days
Conductor Type: Solid
Thermal Class: 130C~220C
Brand Name: LP Magnet Wire

Super Enameled Aluminium Wire Manufacturers Aluminium Wire Swg Chart, mainly aluminum rectangular wires with various thermal properties. These wires are available in different thermal classes, sizes and models.
Winding wires are state of the art. We achieve this through consistent, high-quality products that can be customized to meet specific needs. We use specially designed insulation coatings to ensure safety and reliability for all applications.

Enameled aluminum wire
Diameter: 0.8-8mm
Temperature Class : 180 , 200 , 220
Standard : IEC 60317-0-2 ,IEC 60317-29 , MW36-A
UL NO : E345303
Bobbin :150kg wooden spool , plastic spool .
Application : Transformer , generator , refrigeration system 

Width: 20-1900mm
Tolerance: ±1%
Thickness (mm): 0.2-3.0
Standard: ISO9001
Alloy: Is Alloy
Delivery Time: 46-60 days
Brand Name: LP Industry

Two method to Distinguish High-quality Aluminium Magnet Wire, one is size, the other is looking the appearance.

So far, most of transformer, motors and generator manufacturer used the copper magnet wire with its high performance. Nowadays, the enameled aluminum wire uses widely in low-voltage dry type transformer, and motores, which can gradually the copper wire.

Specialize used in Refrigeration Compressors.
Fluoride resistant enamelled aluminum round wire
Specification Range : 0.06 to 6.00 mm
Material requirements : resistance to R22 and R134a has a special paint, self-lubricating paint, high purity aluminum;
Production standard : GB/T 6109.20 2008;IEC 60317 – and 97;

LP Industry found from 1993, which has 30 years experience in producing all kinds of copper wire and aluminium wire. We have professional team on researching and devolopment, producing. ” Quality first” always is the last goal of our company.
Enameled aluminum wire is our advantages enameled winding wire for transformer, motor, generator, round type and flat type

Product Name:enameled aluminum round wire
Type: round wire
Round Dimension:Awg 33
Conductor Material:Aluminum
Application:used for transformers, inductors, motors, generators, dry type transformer, Cast Resin Transformers
Certificate:UL,RoHS
Insulation Materilas:UEW, QZ, QZY, EIW, etc.
Thermal Class:105¡æ, 120¡æ, 140¡æ, 155¡æ, 180¡æ, 200¡æ, 220¡æ, 240¡æ

This round enameled wire is made of pure aluminum with insulation,conductors with temperature Class B, F, H, 200˚C, 220˚C are being manufactured by us.
Diameter: 0.16mm to 8.0mm
Standard: IEC60317, NEMA MW 1000

Temp Class: 155, 180
Standard: IEC,NEMA,GB,JIS
Resistivity: copper 20℃<=0.017241Ω(mm)^2/m Aluminum 20℃<=0.028000Ω(mm)^2/m Diameter range (mm): round: 3.0-7.0 Flat: a: 1-10 b: 3-35 Package: PT-25, PT-30,30kg/50kg/150kg wooden Spool according to customers requirements

Class 200 Enameled Aluminum Magnet Wire
Performance Parameter:(The following parameters apply to 2.0mm Class 200 enameled round aluminum wire, the measured data for reference only.)
Breakdown Voltage: 10.2KV, 11.7KV, 11.0KV, 10.6KV
Elongation: 25%
Winding Test: 3D no cracking
Tensile Test: Tensing 15% insulation film no cracking
Resistance to heat shock: Tensing 15%, 220C insulation film no cracking
Resistance to solvent: Standard solvent ¡°2H¡± Pencil is ok
Nominal resistance: 0.00899¦¸/m

The High Breakdown voltage Shaped Aluminum Wire Enameled includes a conductor and a radiation protection layer, the conductor is coated with an insulating layer, the insulating layer is wrapped with a polymethylpentene film, and the polymethylpentene film is wrapped with a corrosion-resistant layer. The anti-corrosion layer is wrapped with an anti-radiation layer, the anti-radiation layer is wrapped with an epoxy-modified silicone resin layer, and the epoxy-modified silicone resin layer is wrapped with an outer layer.

Standard: IEC, NEMA,GB,JIS
Size: 0.8mm-7.0mm
Brand Name: LP
Thermal Class: 130-220C
Delivery time: 7days-30days

Grade: 1000 Series
Width: 20-1900mm
Alloy Or Not: is Alloy
Thickness (mm): 0.2-3.0
Brand Name: LP Industry
Delivery Time: 46-60 days
Processing Service: Bending, Welding, Cutting