Application and Advantages of enameled round aluminum wire

Enamelled round aluminum wire is mainly used as an electrical conductor wherever coils are in motion.It’s available size in diameters from 0.20mm to 9.2mm(SWG1-36,AWG1-32) with different insulation, such as Polyurethane, Polyester, Polyesterimide, Polyimide etc..

Aluminum is not only cheaper than copper, but also as an excellent conductor, it has better flexibility than copper, its density is only 1/3 of copper, and the same weight of aluminum conducts electricity twice as much as copper; therefore, aluminum Wire requires a larger wire gauge than copper wire to conduct the same current.
Compared with copper, another advantage of enameled round aluminum wire is that the NEMA standard recognizes aluminum wire as a higher thermal enameled wire. For example, replacing copper wires with aluminum wires, using high-temperature polyester TeresterR@ C966, and composite polyamide-imide topcoat, the thermal level can be increased from 200 to .220. The reason is that during the aging experiment of the enameled copper wire, the catalysis of copper ions promotes the aging of the paint film.

LP Industry produce awg and swg 0.2-10.0mm round aluminum wire, used for transformer, generator, motor, submersible motors, etc. the aluminum winding wire is composed of aluminum conductor and inuslation materials.

Product Name:enameled aluminum wire
Type: round and rectangular aluminum wire
Round Diension:0.15-6.5mm
Conductor Material:aluminum
Application:used for transformers, inductors, motors, generators, dry type transformer, Cast Resin Transformers
Certificate:UL,RoHS
Insulation Materilas:UEW, QZ, QZY, EIW, etc.
Thermal Class:105¡æ, 120¡æ, 140¡æ, 155¡æ, 180¡æ, 200¡æ, 220¡æ, 240¡æ

Standard Size Range Round Type Enameled 0.50 mm Aluminum Wire is sometimes used in large transformers and motors, but due to its low conductivity, the cross-sectional area of aluminum enameled wire must be 1.6 times that of copper wire in order to obtain comparable DC resistance. Magnet wires with a smaller diameter usually have a circular cross-section. Thicker aluminum magnet wires are usually square or rectangular (with rounded corners) to allow more efficient use of the available winding space.

Size: 0.16-9.2mm
MOQ: 500kg
Thermal Class: 130C~220C
Conductor Material: Aluminum
Delivery time: 7-30 Days
Brand Name: LP Magnet Wire

High Temperature Round Polyimide Enameled Aluminum Wire normally include 200 class C, 220 Class C+, 240 Class HC with good performance double coating. And the enameled aluminum wire is dry type transformers, stator winding fractional and integral H.P motors, D.C Field and Armature windings, Motors for Hermetic grade, Hand tools, Chemicals Industries, Furnaces and high Torque, continuous rated, all Home appliances machine motors, Auto electrical, coil application-varnished or unvarnished.

Available Diameter: 0.16mm–10mm
Available Diameter: AWG 1- AWG 34
Available Diameter: SWG 1- SWG 38
Thermal Class(℃）: 180 200 220 240
Insulation thickness: G1 G2 G3 G4
Standard: IEC NEMA JIS GB
Certificate: UL SGS
Insulation Brand: Elantas
Package: PT15 — PT270→carton box →Pallet/wooden case,
OR ply-wooden spools→Pallet/Wooden case

Enameled aluminum wire
Diameter: 0.8-8mm
Temperature Class : 180 , 200 , 220
Standard : IEC 60317-0-2 ,IEC 60317-29 , MW36-A
UL NO : E345303
Bobbin :150kg wooden spool , plastic spool .
Application : Transformer , generator , refrigeration system 

Product Name:18 gauge enameled aluminum wire
Type: round and rectangular aluminum wire
Round Dimension:18 gauge
Conductor Material:aluminum
Application:used for transformers, inductors, motors, generators, dry type transformer, Cast Resin Transformers
Certificate:UL,RoHS
Insulation Materilas:UEW, QZ, QZY, EIW, etc.
Thermal Class:105¡æ, 120¡æ, 140¡æ, 155¡æ, 180¡æ, 200¡æ, 220¡æ, 240¡æ

UEW Standard Enamlled Aluminum Round Transformer Winding Wire is a main kind of winding wire. It consists of conductor and insulating layer. After annealing and softening, the bare wire is painted and baked many times. However, it is not easy to produce products that meet both standard requirements and customer requirements. It is affected by raw material quality, process parameters, production equipment, environment and other factors. Therefore, the quality characteristics of various enameled wires are different, but they all have four major properties: mechanical, chemical, electrical and thermal properties.

Size: 0.16-9.2mm
Delivery time: 7-30 Days
Conductor Type: Solid
Thermal Class: 130C~220C
Brand Name: LP Magnet Wire

Model number: Q(ZY/X)-1/180, Q(ZY/X)-2/180 (2EIWN, 1EIWN)
Specification Grid: 0.100-3.000
Heat resistance level: 180 level
Implementation standard: GB/T 6109.12
Performance characteristics: can be used at a working temperature of 180. The product has excellent heat resistance, high thermal shock performance, small surface friction coefficient, and excellent mechanical properties.
Application area:Widely used in motors, electrical appliances, instruments, explosion-proof motors and marine motors with high heat-resistance levels, as well as horizontal windings for color tube deflection. Especially suitable for high-speed winding machine wire coils.

MOQ: 500kg
Size: 0.16-9.2mm
Delivery time: 7-30 Days
Thermal Class: 130C~220C
Brand Name: LP Magnet Wire
Application: transformer,motor,generator,modern instrument

The enamelled round aluminum wire reach to production standards: IEC60317,NEMA MW1000/JIS C3202.
1. 120 degree round enamelled wire for oil-immersed transformer
2. 130, 155, 180 degree round enamelled wire are widely used in all kinds of magnet coil
3. 200 degree round enamelled wire works constantly in high temperature
4. 240 degree round enamelled wire for magnet coils of aviation, military and marine application

This round enameled wire is made of pure aluminum with insulation,conductors with temperature Class B, F, H, 200˚C, 220˚C are being manufactured by us.
Diameter: 0.16mm to 8.0mm
Standard: IEC60317, NEMA MW 1000

Size: 0.16-9.2mm
Conductor Material: Aluminum
Thermal Class: 130C~220C
Brand Name: LP Magnet Wire
Model Number: 0.2mm Enamelled Round Aluminum Wire

LP Industry does elongation test
2UEW PT-10 Class 180 Enameled round aluminum wire
the elongation is qualified about 24% -28% by IEC 60815.
Dimension: AWG12
Elongation is the ratio of the increase in length to the original length, expressed as a percentage. On an extensometer or tensile testing machine, stretch a straightened sample with a free test length of 200mm-250mm to the breaking point of the conductor at a rate of (5+1) mm/s, and calculate the linear increase in length at break and The ratio of the free test length is expressed as a percentage. Three samples are measured, the three test values are recorded, and the average value is taken as the elongation at break.

Factory Supply Insulated Aluminum Round Winding Wire Per Kilo normally as a sample to buyer is used for transformers, inductors, motors, generators, dry type transformer, Cast Resin Transformers.Thermal class 155 and 180 mostly used for low voltage transformer, the class 200 and 220 used for high voltage transformer. Insulated Aluminum Round Winding Wire is made of aluminum conductor and UEW, QZ, QZY, EIW insulation materials. LP Industry manufactures the enameled wire in accordance with the IEC, NEMA standards with UL certificate.

MOQ: 500kg
Size: 0.16-9.2mm
Conductor Type: Solid
Delivery time: 7-30 Days
Thermal Class: 130C~220C
Brand Name: LP Magnet Wire
Conductor Material: Aluminum